Manufacturing

Overview

Manufacturing Capability & Capacity

JSSL’s state-of-the-art fabrication facility is located in a 65 acre site over 4,00,000 sq.ft covered area in Bellary, Karnataka. The entire plant complies with ISO 9001, ISO 14001 and OHSAS 18001 certifications. Strict compliance to EHS Statutory and legal requirements is observed.

The factory is equipped with very sophisticated machinery which is CNC controlled. NC files that are generated from the TEKLA model are directly fed in to the machines and this automated procedure ensures highest degree of accuracy.

The fabrication of the project is done in lots which are predetermined as per the erection requirements at site. Each lot of approximately 20MT are passed on the bogey lines moving along rails which pass through an assembly area, inspection area, welding area and painting area seamlessly. This unique bogey system helps reduce handling and operation times and in turn provides great efficiency.

The full welding of the fittings is done by qualified, coded welders, using automated welding GMAW/MIG/SAW equipment, to make the completed assembly. Strict quality assurance systems that are implemented are augmented by trained/certified quality inspectors which ensure that the fabricated members are strictly as per the requirements without any errors or deviations.

Indisec is a new technology by JSSL which can substitute plated sections for hot-rolled beams and columns of the Indian standard size range. It can also manufacture asymmetrical floor beams with unequal bottom top flanges. Asymmetrical beams are extensively used in composite beam and slab construction. The machine can handle thicknesses upto 100mm.

Key Points at a Glance
  • The only integrated manufacturing fabrication facility that has an in-house Composite Metal deck profiling machine which ensures zero errors and minimal wastage.
  • Highly sophisticated machinery which are CNC controlled
  • Unique bogey system helps reduce handling and operation times and in turn provides great efficiency
  • Strict quality assurance systems that are implemented is augmented by trained/certified quality inspectors
  • New technology - Indisec that substitutes plated sections for hot-rolled beams and columns of the Indian standard size range.